Sustainable production, efficient raw material utilization, and modern recycling technologies
📚 This is the eighth course in the blown film extrusion training series. In this part, we focus on producing PE films from regranulates and strategies for managing post-production waste to reduce costs and increase process efficiency.
Growing sustainability requirements make the use of recycled materials in plastics processing a key element of modern film production. In this course, you will learn how to effectively assess regranulate quality, adjust process parameters for working with recycled materials, and design films that are easier to recycle.
📌 How can recyclates be used to ensure high film quality and process stability? The answer is in this course!
🎯 Who is this course for?
✅ For machine operators who want to learn how to operate a production line adapted for processing recycled materials.
✅ For process engineers responsible for optimizing extrusion parameters for regranulate-based films.
✅ For quality specialists ensuring raw material stability and maintaining consistent parameters of the final film.
✅ For production managers looking to reduce raw material costs and improve process efficiency.
🎯 Course Objective
The goal of this course is to introduce participants to methods for using recycled materials in PE film production, evaluating regranulate quality, and optimizing the extrusion process.
Participants will learn:
🔹 How to effectively use regranulates and what challenges come with them?
🔹 Which process parameters need adjustment when working with recycled materials?
🔹 What strategies help increase the proportion of recyclates without compromising film quality?
After completing the course, participants will be able to optimize film production processes using recycled materials and implement cost-reduction strategies without losing process stability.
Why should you take this course?
✔️ Learn how to assess the quality of regranulates and their limitations in film production.
✔️ Understand how to optimize process parameters to achieve stable film properties despite variations in recycled raw materials.
✔️ Discover methods for designing recyclable films, making products more market-adapted and compliant with environmental regulations.
✔️ Gain insight into key technological challenges related to processing recycled materials.
What will you learn?
📌 Recycled raw materials – how to assess the quality of regranulates?
→ How to recognize high-quality regranulate and how it differs from virgin material?
→ Which tests should be performed to evaluate mechanical and processing properties of raw materials?
📌 Optimizing parameters for film production with regranulates
→ Which changes in extruder settings are necessary when working with recycled materials?
→ How to control temperature, screw speed, and pressure to achieve optimal film quality?
📌 How to produce recyclable films?
→ Which raw materials and additives improve recyclability?
→ How to avoid processing issues such as reduced mechanical strength or impaired optical properties?
📌 Quality testing of raw materials and finished films
→ Which laboratory tests and quality control methods help assess raw materials and the final product?
→ How to monitor the stability of raw materials during production?
📌 Best practices and the future of PE film recycling
→ Which technological innovations improve the stability of recycled raw materials?
→ What are the latest regulations on using secondary materials in PE film production?
🔹 Want to learn more?
This course is part of a comprehensive training series on blown film extrusion. If you want to continue learning and gain advanced knowledge about PE film production technologies, check out our full list of available courses.
📥 Check out the full course list and choose the ones that best suit your needs!
👉 Click here to view all courses or download the full course descriptions in PDF format.
💡 Modern supporting technologies in film production enable precise parameter control and quality improvement. Learn how to optimally use measurement systems, dosing units, and cooling technologies to increase efficiency and process stability!
✅ Sign up today and gain practical knowledge about modern technologies in PE film production!
Certificates of Participation and Diplomas from Rolbatch Academy – Your Knowledge Confirmed with Official Documents!
Reserve your spot now and enjoy 30-day access to this online course!
Online Course Format
⏱ Access Duration: 30 days – Learn at your own pace until course completion.
📜 Certificate of participation and diplomas: Yes.
💬 Available languages: German, English, Polish, Spanish (others available upon request). Contact us to check if Your langu
📌 Price: The price is stated as net. 19% VAT will be added at checkout.
💡 Are you eligible for a 0% VAT invoice? Contact us before making a purchase through the Contact form on our website.
Schedule and Organization
📅 Regular online courses: Start every 2–3 weeks.
👥 On-demand courses: For groups of 6 or more, we can arrange any date and customize the language.
✉️ Write to us and make sure the course is available in your language. If so, you will receive access within 24 hours (on business days). If not, we will inform you when the additional language version is ready.
Request Pricing and Schedule
Our online courses are an affordable solution to gain valuable knowledge in a flexible and convenient format. To receive a personalized quote, let us know the number of participants and your preferred start date. Contact us to learn more and reserve your spot!
➡️ Click "Request Pricing and Schedule" to start your learning journey today!
On-Demand Organization – Flexibility for Your Needs
Our online courses can also be organized on demand, offering tailored solutions whether you want to train an individual or an entire team. If you're an individual participant, send us an inquiry – we’ll notify you of the nearest available date for this or similar courses.
We can also translate course content into your native language. Currently, courses are available in German, English, Polish, and Spanish. Other languages are available upon request, and we can prepare course materials with translations suited to your needs.
Pricing Information:
The price depends on the number of participants – larger groups benefit from more cost-effective pricing. Invite your team or a larger group of employees and gain practical knowledge together!
When Sending an Inquiry, Please Provide:
- The number of participants interested in the course.
- Your preferred start date and time.
- Any additional questions or details you’d like us to address during the course.
- The language in which you’d like the course to be conducted.
FAQ – Frequently Asked Questions
Find answers to the most common questions here: FAQ ->
💬 Available in Multiple Languages – Tailored Learning for Everyone
