♻️🌱 Plastics Processing and Recycling - Rolbatch Academy - Webinars & Online Trainings

🌍 According to the World Economic Forum, around 85 million jobs were projected to disappear by 2025 due to automation. Now, as we evaluate these predictions, the plastics processing and recycling industry stands out for its transformation. Automation has reshaped roles, streamlining production while creating demand for new skills in programming, maintenance, and system optimization. This shift highlights both challenges and opportunities, urging industries and workers to adapt to ensure a sustainable and efficient future. Dive into our analysis of this dynamic evolution.

What is the market for thermoformed film packaging?

The packaging industry is growing rapidly, and the demand for hygienic, aesthetic, and eco-friendly solutions is on the rise. Thermoformed packaging, made from polypropylene (PP) or polystyrene (PS) films, is increasingly used in the food, electronics, and industrial sectors.

If you’re looking for a business idea, investing in the production of these films could be a great opportunity. The production process begins with a cast film extrusion line, which produces thick films ranging from 0.3 mm to 1 mm. These films are then processed on another machine called a thermoformer to create specific packaging products.

This article will show you how investing in a cast film extrusion line can be the first step toward entering this lucrative market.

"Growth begins when you step out of your comfort zone."

Entering the plastics processing and recycling industry presents numerous challenges. New processes, specific terminology, and industry-specific nuances require not only knowledge but also the support of someone who has already walked this path. Our mentoring program is designed for business owners, board members, and project leaders entering this sector. We offer personalized online video conferences and intensive on-site sessions to support your success.

🐸👑♻️ From Family Passion to Experts in Plastics – Rolbatch Academy

At Rolbatch Academy, we specialize in practical training for the plastics and recycling industry, combining real-life experience with accessible education.

➤ Our Offer:

• Technical training for operators (extruders, recycling lines).
• Insights into plastics parameters like MFI, MFR, and density.
• Custom webinars tailored to specific business needs.

➤ Upcoming Free Webinars:

1. Melt Flow Index (ISO 1133) – its importance in processing.
2. Recycling Plastics – challenges and opportunities.
3. Microplastics – impacts and solutions.

Plastics are essential in modern life, but their excessive production and poor waste management pose environmental challenges. Education is key – starting with children, we can teach the importance of recycling and sustainable use of polymers. At Rolbatch Academy, we focus on designing recyclable products, minimizing waste, and using innovative recycling technologies. Join our efforts to turn waste into resources and promote sustainable practices in polymer use. Together, we can make a difference for the planet!

Plastics are everywhere, from cars and clothing to packaging and everyday items. At Rolbatch Academy, I reveal the "invisible" side of plastics, focusing on practical applications. Learn to distinguish materials like PE and PET, understand production processes like extrusion and injection molding, and discover innovative recycling methods. Explore how plastics drive industries such as automotive, agriculture, and packaging. Whether you’re a beginner or an expert, our insights will empower you to innovate and optimize in the world of plastics.

PolyRock is a revolutionary waterproof concrete that replaces cement with sulfur polymer, offering unmatched durability and sustainability. Ideal for constructing reservoirs, radiation-resistant containers, and utilizing industrial waste like incinerator ash. We offer a production line capable of producing 40 tons of PolyRock per hour, available at 30% of the cost of a new machine. Learn more about this innovative material and its applications in our latest article.

In today’s fast-changing world, employee turnover is common. Losing key employees simultaneously can disrupt your business. Employee training is no longer optional—it’s essential. It helps retain knowledge, builds team engagement, and prepares organizations for future challenges. Discover why training is your most valuable investment in 2025. Learn more on the ♻️🌱 Plastics and Recycling blog.

♻️🌱 Building trust is key to success in plastics and recycling. At Rolbatch Academy, we focus on long-term relationships, sharing knowledge, and solving real-world challenges. Recently, we started digitizing our courses into 14 languages, including German, English, and Polish. Learn about plastics processing and recycling technologies in online and in-person formats. Follow our hashtag #RolbatchAcademy for updates!

Large diameter POM rods often crack due to internal stresses caused by uneven cooling and rapid crystallization. Smaller rods don’t face this issue as they cool faster and more uniformly. Key solutions include gradual cooling, stress-relieving annealing, and optimized process parameters. Using copolymer POM or adding impact modifiers also reduces cracking risks. Learn practical tips to improve production efficiency and product quality in POM extrusion.

Recycling wind turbine blades is a challenge due to their durable composites, polymers, and plastics. Methods include mechanical recycling, which turns blades into fillers, thermal recycling for energy recovery, and chemical recycling to reclaim high-quality materials. Innovative solutions repurpose blades into noise barriers and infrastructure. Advances in composite materials and polymers drive sustainable recycling, ensuring minimal environmental impact.